Top 10 Painting Robot Arms Powering the Future of Industrial Coating
- Caroline Peters
- Jun 4
- 4 min read
Updated: 6 days ago
In the age of robot manufacturing automation, robotic painting arms have become essential in streamlining workflows across automotive, electronics, aerospace, and consumer goods industries. These arms form the core of automated paint systems, enabling consistent finishes, reduced overspray, and scalable production. In this post, we explore 10 types of painting robot arms that are reshaping the future of industrial robotics and automation—without spotlighting any specific service providers.
1. Six-Axis Robotic Spray Painting Arm
A classic in modern production lines, the six-axis painting robot arm delivers flexibility and range. It excels in tasks requiring complex motions like curved surface coating or edge detailing.
Compatible with automated spray systems and spray coating systems
Commonly found in car painting robot applications
Suppliers:
Robotic Paint Group Ltd: Offers customizable 6-axis painting robots suitable for various industries, including automotive and consumer goods.
Borunte: Provides automatic six-axis painting robotic arms ideal for large and mid-size painting jobs.
2. Hollow Wrist Paint Robot
This painting robot arm is designed with internal routing for cables and hoses, reducing drag and contamination during operation. It’s a core component in automatic painting robot configurations.
Great for high-precision jobs with minimal interference
Often used in spray coating machine and auto spray system setups
Suppliers:
Kawasaki Robotics: Features painting robot arms with triple roll hollow wrists, designed for efficient internal hose routing and explosion-proof applications.
Borunte: Manufactures hollow arm design industrial robots, offering quality products at competitive prices.
3. Overhead-Mounted Industrial Painting Robot
The overhead-mount format is ideal for saving space while enhancing coverage. These arms operate on top of conveyor painting systems and excel in repetitive workflows.
Supports chain on edge conveyor and coating machines
Frequently paired with automatic spraying systems
Suppliers:
KUKA Robotics: Provides overhead-mounted painting robots with long reach, suitable for automating painting lines with precision and reliability.
FANUC America: Offers a range of painting robots designed for various applications, including overhead-mounted configurations for automotive and industrial use.
4. Dual-Spray Robot Arm System
For increased throughput, dual-arm spray painting robots are deployed in environments where large or oddly shaped objects need complete surface coverage quickly.
Excellent for robot spray painting in multi-surface scenarios
Often integrated into robotic spray painting system layouts
Suppliers:
Yaskawa Motoman: Offers dual-arm robots capable of complex painting and dispensing tasks, enhancing flexibility and efficiency in manufacturing processes.
Kawasaki Robotics: Provides dual-arm collaborative robots designed to work alongside humans, suitable for intricate painting applications.
5. Compact Cobot Painting Arm
Cobot painting arms are collaborative systems that allow humans to safely interact with the robot. They’re ideal for tasks requiring human supervision or flexibility.
Common in startups and light manufacturing
Great for collaborative paint processes
Suppliers:
Kassow Robots: Specializes in 7-axis collaborative robot arms that are lightweight, accurate, and cost-effective, ideal for collaborative painting tasks.
EVS Robot: Offers collaborative robot arms with high payload capacities and compact structures, suitable for various industrial applications.
6. Electrostatic Robot Paint Sprayer
This robotic paint sprayer uses electrostatic charge to apply coatings more evenly with minimal waste. It’s particularly useful in automated spray coating systems where uniformity is critical.
Reduces paint usage in robotic painting machines
Supports high-pressure spray coating system functions
Suppliers:
Alibaba: Hosts a variety of rotary base robot arms from different manufacturers, catering to diverse industrial needs.
Borunte: Provides industrial robots with rotary base designs, enhancing flexibility in painting operations.
7. Roll Coating Robot Arm
Used primarily in roll-to-roll adhesive coating, this arm ensures even, controlled paint application across large flat materials using a roll coater or roll coating machine.
Popular in flooring, film, and flexible packaging
Compatible with roll coater machine systems
Suppliers:
EVS Robot: Offers painting robots with fully enclosed designs and explosion-proof features, capable of operating in harsh environments for extended periods.
Kawasaki Robotics: Provides explosion-proof painting robots with features like hollow wrists for internal hoses, suitable for hazardous environments.
8. Rotary Base Spray Robot Arm
A full 360° rotating base makes this spray robot perfect for cylindrical objects or assemblies that require multi-angle painting.
Easily integrated into auto spray system environments
Used heavily in industrial robot painting operations
Suppliers:
EVS Robot: Supplies 4-axis SCARA robot arms ideal for pick & place, packaging, and other applications requiring precision and efficiency.
Borunte: Manufactures compact four-axis SCARA robots, offering quality products at competitive prices for various industrial tasks.
9. Enclosed Arm for Harsh Environments
Built for durability, this robotic painting machine has sealed joints to withstand dust, humidity, and corrosive paints. It’s perfect for heavy-duty sectors.
Compatible with automated spray system configurations
Ideal for shipbuilding, construction equipment, and aerospace
Suppliers:
FANUC America: Provides painting robots equipped with electrostatic painting capabilities, enhancing paint transfer efficiency and reducing waste.
Dürr Systems: Offers paint robots with integrated color changers and dosing pumps, enabling rapid color changes with minimal paint loss.
10. Lightweight Articulated Robot Arm
This painting robot arm balances agility with speed, making it suitable for smaller parts and touch-up work. It’s commonly used alongside automated sprayer and spray coating machine systems.
Often seen in electronics and appliance manufacturing
Allows quick part changeovers
Suppliers:
Borunte: Manufactures industrial robots suitable for roll-to-roll adhesive coating applications, ensuring consistent and precise coating processes.
EVS Robot: Provides 4-axis dispensing robots ideal for roll-to-roll adhesive coating, enhancing automation in manufacturing lines.
Why the Robot Arm Matters More Than Ever
Each robotic painting arm serves a unique purpose, from compact cobots to high-reach systems. As automation expands, choosing the right painting robot arm—not just the system—is critical. These arms are the hands of automation, seamlessly performing complex painting tasks in sectors where quality, speed, and safety are non-negotiable.
Whether integrated into a conveyor painting system or paired with a roll coater, today’s robotic spray painting arms help companies achieve consistent finishes, reduce waste, and lower production costs. They are the true power behind every successful robotic painting machine.
Final Thoughts
The era of robotic painting is here, and the robotic painting arms doing the work are more sophisticated than ever. Whether you're building an automated coatings line or upgrading to a robot paint sprayer, understanding the different types of arms available will help you design the right solution for your operation.
If you’re looking to incorporate advanced automated spray coating systems, start by evaluating the arm technology that drives it. From spray paint robots to roll coating machines, the future of surface treatment lies in precision-built, automation-ready robot arms.
