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What Is an AS/RS and Should Your Warehouse Have One?

Updated: Aug 7

Introduction

In today's fast-paced supply chain world, efficiency is everything. Warehouses must be faster, smarter, and more organized than ever. One of the most powerful tools to help businesses reach these goals is an Automated Storage and Retrieval System (AS/RS). But what is an AS/RS, and how do you know if it's right for your operation?


What Is an AS/RS?

An AS/RS is a type of automated warehouse technology designed to handle, store, and retrieve products with minimal human intervention. These systems use cranes, shuttles, conveyors, or robotic vehicles to automatically move items in and out of storage locations.


Common AS/RS Components:

  • Storage racks or bins

  • Automated cranes or shuttles

  • Warehouse control software

  • Inventory management integration


Red and blue bins on industrial shelves, filled with hardware parts. Labels indicate organization. Warehouse setting, orderly and systematic.

Types of AS/RS Systems

Depending on your inventory size, speed requirements, and budget, there are various types of AS/RS technologies:

  • Unit Load AS/RS – for handling large pallets or heavy items

  • Mini Load AS/RS – for small parts or lightweight goods

  • Shuttle Systems – high-speed, scalable solutions

  • Vertical Lift Modules (VLMs) – great for saving floor space

  • Carousel-based Systems – ideal for order picking and kitting


When to Consider an AS/RS System

Ask yourself the following:

  • Are you running out of storage space?

  • Is labor availability a challenge?

  • Do you need to reduce order processing time?

  • Are picking errors affecting your bottom line?

  • Are you looking to scale your warehouse without moving?


If you answered "yes" to even a couple of these, an ASRS automated storage and retrieval system may be exactly what your operation needs.


Conclusion: Should You Use an AS/RS?

If you’re serious about transforming your automated warehouse operations, then AS/RS is a strong contender. It can streamline everything from inventory control to order picking, giving you a competitive edge in speed, accuracy, and cost-efficiency.


The real question isn’t if you should automate — it’s when.


Get in touch with Blue Sky Robotics today and see what robotics can do for your warehouse.



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